Maintenance Predictive Maintenance Preventive Maintenance

Best Practices 2016: Ultrasound Detector, By Ludeca Inc. in collaboration with SDT Ultrasound Solutions

EP Editorial Staff | December 20, 2016

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sdt270-bearingappSDT270 Ultrasound Solution

S DT270 ultrasound detector provides greater insight into the health of your assets and helps control energy costs, predict failures, and improve uptime. SDT270 can detect air and steam leaks as well as electrical faults such as arcing, tracking, and corona. It is also ideal for bearing condition monitoring, particularly lubrication.

Grease Bearings Right

Improper lubrication is the number one cause of failure in rolling element bearings. The likelihood of failure increases when re-lubrication is performed on a time-based, instead of condition-based, schedule.

Follow the Essential Five R’s and grease bearings right!

— RIGHT Lubricant

— RIGHT Location

— RIGHT Interval

— RIGHT Quantity

— RIGHT Indicators

A LUBExpert uses the right grease, on the right machine, at the right frequency and quantity, without over- or under-greasing the bearing.

“Gross to Close” to Find Leaks

Finding leaks is easy using the “Gross to Close” method.

With headphones on and amplification set to 50 to 60 dB, adjust headphone volume comfortably. Wave the detector back and forth and up and down while listening for the leak. Ultrasound is directional so the source is easy to isolate.

Reduce amplification as you close in on the leak. Once the leak source is isolated, attach a precision indicator to shield competing ultrasound.

Ultrasound Beyond the Single Decibel

Ultrasound is the first line of defense in most asset condition-monitoring programs but you can do so much more than simple trending. SDT’s 4 Condition Indicators turn trends into analysis with:

— Overall RMS (indicates overall friction)

— Max RMS (reports signal stability)

— Peak (indicates impacting)

— Crest Factor (maps friction vs. impacting)

Don’t just pull the trigger and cross your fingers. Go beyond the single decibel with SDT’s Four Condition Indicators.

ludeca_KIR_v1_r1Ludeca Inc. in collaboration with SDT Ultrasound Solutions
Doral, FL
ludeca.com

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